metalwork

New Tool For Making Backsaws (And Much More)

Six years ago when I wrote my article in American Period Furniture on making my own dovetail saw I had the advantage of access to an ultra-sweet 12-inch Houdaille precision shear and a matching 12-inch brake.  I loved those tools and have been looking for the pair ever since I left Mordor, preferably for a modest outlay.  Alas, even used these run about $2k for the pair, with the new showroom price north of  $6k.  If I ever find them for next to nothing I will still pick them up, but that is an unlikely occurrence.  I believe Houdialle is now re-branded as Di-Acro but I cannot be certain.

Many moons ago I got a notice from Micro-Mark that they were discontinuing the very tool I wanted, and it was on sale at a very deep discount.  The tool in question was a mini-shear/brake for sheet metal, precisely the kind of tool I could use when making, or teaching the making of, petite dovetail saws.  The width capacity of the tool is 8 inches, which pretty much defines “petite” when it comes to saws.

I recently unpacked it and gave it a try.  Very, very nice.  I am fairly certain that this unit was manufactured by Baileigh, as theirs seems identical in every way.

The uses of this tool are many, from cleanly cutting spring steel coils to length and width for the saw plates, to bending brass backs for the saw structure.  I make saws with a folded 1/16″ back, which is a bit stout for this little tool, but if I anneal it first there seems to be no problem.

I’ll be using the tool in the near future as I build another saw in practice for the upcoming workshop Making A Petite Dovetail Saw, June 8-10.  I’ve got one opening for that class, so if it interests you drop me a note.