Finally A Set of Mortise Chisels I Like — All I Had To Do Was Make Them

I have always found making mortise-and-tenon constructs to be more irksome than dovetails.  After decades of struggling and countless m&ts I came to realize that much of my animus was due to mortising chisels themselves — they simply were not amenable to the work I was undertaking most of the time.  Traditional “pigsticker” mortising chisels seemed akin to sticking a piece of steel into a rolling pin and using that to make a rectangular hole.  That approach works for some things, things I do only rarely, but in the diminutive work such as fitting the steam bent slats of Gragg chairs into their crest rails working with oversized pigstickers was not conducive, for me, to good controllable work.  Truthfully I got so frustrated that earlier this year I gave my complete set of vintage pigstickers to Steve Voigt.

Instead I made myself a new set of mortising chisels more in keeping with the work that I do.  And it all started with a derelict bunch of plow plane irons I’ve been assembling in recent years.  Such irons are usually available for little money, especially if the ends are completely boogered up.  Taking the pile that I had, I marked them all at the same length and noted their width.  It was pretty clear I could have a wonderful set of precisely graduated sizes perfectly suited for the work I do, at least 99% of it.  For the other 1% I have a couple more “standard” sized chisels, but who knows now if I will ever use them for anything but large scale timber framing.

After marking them all to the same length with tape I cut them with an abrasive disk in my micro-rotary (yes, that is my new Emmert Universal Vise; it is real and it is spectacular).  It took three disks and fifteen minutes before I had the raw stock to make the set of chisels.

Up next — wood handles from the scrap box.  Tulipwood?  Bocote?  Brazilian Rosewood?