Decades ago I discovered the benefits of keeping a stash of emory boards at-hand in the shop.  Bought at the local pharmacy I found these little tools to be a magnificent solution to any number ot abrading and shaping problems.  Unfortunately, like a great many products over the years these have become too cheezy to really be the workhorses they used to be.

So, as I have posted previously, I make my own.  One of my beginning-of-year habits is to make a new set of abrasive sticks, gluing sheets of sandpaper to tongue depressors with a spray adhesive and then cutting them apart into a pile of useful tools.  (I really don’t need any posts about my New Year’s regimen of sharpening routine edge tools, do I?)

This year I did something a little different and expanded the variety of sticks.  In addition to the typical pairing I’ve been using for a long time, a coarse side and a medium side of aluminum oxide abrasive, I added finer stearated silicon carbide papers into the mix.  These options created their own issues, as I found the adhesion to be not as robust as with the AlOx paper.  Using a small roller, made by and given to me many years ago by my pal MikeM, I found that pressing the edges worked well, plus I discovered the need to embed the sticks while the spray adhesive was still soaking wet.

I wound up making three different sets of abrasive sticks.  The specs for each was detrmined by the abrasive sheets I had on the shelf.

The first set was pretty similar to ones I’ve made  the past, this time with 60-grit and 100-grit sandpaper.  I think that the 60-grit side will be less useful than I originally thought, but that could be because the product itself is pretty cheap and the abrasive particles spall off with first contact to the substrate.  Next time I will aim for 80 and 120-grits.

Next up are the sticks using SiC papers, 150-grit and 220-grit papers.  I’ve not made this combination before and think it will be a very satisfactory one.

Finally I went utra fine, with 400-grit and 600-grit together.  We’ll see how useful these are in the coming days.

I’m now set up with this year’s inventory of abrasive sticks.  Well, we’ll see if this lasts my usual full year since there are now so many different options.