This is the original DVD case cover art. I’m leaving the front pretty much alone but reworking the back extensively.
One of the ongoing headaches(?) has been the inability to resupply my inventory for the historic woodfinishing video F&W Media (PopWood) produced several years ago, which I had available on the donsbarn.com website store. The new company that now owns PopWood discontinued the hard copies of the DVD and no longer even had “new old stock” copies in the warehouse. After some back-and-forth the new company released the video to me gratis, for which I am most appreciative. At Handworks 2023 the editor-in-chief made a point of confirming our earlier correspondence; my F&W videos were now my intellectual property to use as I saw fit.
The urgency of me acting on this came to a head a few months ago when my final copy was sold. Since then I have been noodling the revisions of the original DVD cover and am now ready to send it off for reproduction after I let it ruminate for a couple days. While the DVD content was now my property I had no desire to disavow F&W from the picture as they truly deserve all the credit for producing it in the first place. Thus I am keeping the bones of the original packaging, crediting F&W, but revising the content a fair bit to re-brand it as a Barn on White Run product.
As soon as I get copies into my hands I will be fulfilling the two dozen orders that have been sitting in my “Pending” folder.
It’s been a while so I thought I’d take a minute to catch up on the doings at donsbarn.com/shop, the product page of the undertaking (all of this — blog, writings, and store — are an amusement/ hobby).
I have enacted a slight increase on some of the pricing to reflect my increased costs for both the polissoirs but mostly for postage. Those changes are already now in place or will be very shortly. If these modest increases make my products un-sellable, that information feedback loop will be instructive to me to discontinue the enterprise. I hope that is not the case but the future will tell.
The product line itself will remain unchanged for the moment until I can get some new things finished (see below). NB: for those of you who care about and base your purchases on such things, my products are provided by hetero-normative cis-gendered folks of European ancestry and hillbilly inclinations; we use brown polyester or tan linen bindings on the polissoirs based on my original work with the Roubo translation project (I do not deal in the books themselves, you can get them directly from Lost Art Press), non-recycled paper and standard printer ink for the labels. I am resolutely idiosyncratic/redneckian in every aspect of my life, and if that disturbs you, well, I cannot fix that issue.
The beeswax is commercially obtained as raw wax (I’ve been told the slang term of art for what I buy is “slum gum”) which is then hand process purified. All the bees involved in the production are now dead; the bodies for a great many of them are part of the contaminant that must be removed. The shellac wax is obtained directly from a purifier in India. Mrs. Barn and I (42 years this summer!) do 100% of the wax product purifying, formulating and packaging. I have received several requests to create some paste waxes of differing formulations and I am doing some explorations of that.
I think I have solved the problem I was having with Mel’s Wax, the archival furniture care polish we invented at the Smithsonian (Mel was my friend and co-worker who is the patent holder), and that may be available for purchase in the immediate future. Stay tuned on that one. I still won’t ship it to California. At one time I thought it would be the cornerstone for my post-retirement activities, but it never caught on.
Until now the videos have been purchased wholesale from the folks who made them at Popular Woodworking, but they no longer produce physical DVDs. They are strictly a streaming platform from whom you can obtain the video directly. However, with their permission we will begin the production of the physical DVDs for sale and mailing. That endeavor is imminent, I just have to forward a couple of graphics files to Webmeister Tim who will be doing the actual DVD burning and packaging. Good thing on that as at the moment I am out of the Wood Finishing video.
Another video undertaking is to finally wrap up the editing of the “Make A Gragg Chair” video (I now know why there is an Academy Award for movie editing), and to finally get some videos up on a Youtube page. I have several, from presentations I have made over the years, and hope to begin shooting some less formal shop videos once I get a handle on the whole process with the help of videographer Chris, who is so busy I may have to execute the filming and production process without him. I am also working on a set of full-scale drawings of the chair for sale on the site.
If you come to Handworks please stop by to visit. The booth will have lots of stuff.
2023 is shaping up as a pretty Graggtastic year in the shop. I am in the home stretch of the copious pinstriping for one chair to be delivered. A second client’s chair is fabricated but I have not yet begun the painting, and a third chair is about half built.
Then last week I was contacted by someone who has a Gragg chair with a broken arm, and based on the images they sent it just *might* be ONLY THE THIRD ORIGINAL, COMPLETE ELASTIC ARM CHAIR known to exist!
There is the completely overpainted chair at the SI that I kept in my conservation lab for almost two decades, trying unsuccessfully to persuade the curator to allow me to remove the overpaint.
Then there is the beauty at the Carnegie in Pittsburgh, and the heavily restored one in Baltimore. Unfortunately at the moment I cannot find my overall photos of the BMA chair but I have a large folder of detail shots. As I understand it the Baltimore chair was missing some elements that were newly fabricated and integrated to make a whole chair.
This newest chair has a tricky repair to be made to the arm, and the putative client inquired about me making a new chair to make a pair with the old one.
On top of all of this excitement there are several new Gragg-ish projects on the drawing board. Without revealing all the cards, consider that 1) we have a new grandson, and 2) the front porch of our Shangri-la cabin is rocking-chair-tastic.
Finally, I’m at long last seeing the light at the end of the tunnel for the “Build A Gragg Chair” video set. Whether that light is sunshine or an oncoming train I cannot yet be certain, but I remain hopeful. At the moment I am estimating the series to be more than a dozen half-hour-ish episodes, and Webmeister Tim and I are noodling the mechanism for the on-line offering. I’ve had one faithful donor sending me a small contribution every month (THANK YOU JimF!), but we need to come up with a system for processing the $1.99(?)/episode charge without viewers crawling up my back as the episodes are released. One approach I will almost certainly NOT take is a subscription model. I’ve spoken to some subscription-based content creators and they are unanimous in their regret. No matter how much content they create, their subscribers want more, and more often. I want no part of that.
Now the only thing left in the equation is the resolution to the question, “Why am I not as energetic and productive in my 68th year as I was in my 28th?”
‘Tis a mystery. Who knows, if I can solve that problem, I may even want to offer another Gragg chair workshop if there is interest.
As with writing, video production can sometimes be just a grind, and as with writing I just have to become more disciplined in finishing things off. I’ve had all the raw Gragg Chair footage sitting in my compewder for more than a year and am only a fraction of the way through it for editing. It is still looking like the final project will be 12-15 episodes, each roughly an hour long.
Just do it, stoopid.
And, since I have no plans to offer workshops much at the barn given the level of student disinterest (the market is never inaccurate, even if you dislike the information it provides) I remain intrigued by the notion of collaborating with my local videographer to produce more videos, some full-length, though not as lengthy as Gragg, others considerably shorter. My congenial video studio on the fourth floor will not be getting any use until spring; we shot one video up there when it was about 20 degrees and I have no desire to replicate that session.
I’m also even considering getting a couple of GoPro type cameras and a quality sound recorder (almost nothing distracts me from a decent shop-based video more than poor sound quality if the on-board camera microphone is the sound portal) to shoot shop-based episodes rather than studio-based ones. Or perhaps I can make do with my standard 35mm cameras.
The list of topics that would interest me in this regard include everything from a small technique at the bench to complex projects beginning-to-end.
It seems like it was almost three years ago that videographer Chris Swecker and I met over lunch to brainstorm about producing videos in the Attic Studios of The Barn On White Run documenting the entire process of building the premier version of a Samuel Gragg Elastic Chair. Oh wait, it was almost three years ago.
Last week we actually concluded the video capture portion of the project in our 18th (!) recording session, resulting in almost 34 hours (!!) worth of electrons in the can. Or, 68 hours if you calculate the close-up work that was simultaneous to the wide screen shots. Now comes the tedium of my reviewing every second of video to create Cut Sheets which are the road map for Chris to execute the editing and final assembly.
This final session was a bit of a grab-bag as you might expect, completing the project but also juggling in several other elements to be captured in a non-linear schedule for the day. In a conceptually linear recitation of the content, we began with the primed chair, then mixing the fill putty and inserted it into all the spaces that needed a bit of filling.
That was followed by a through sanding of the entire surface in preparation of the final cream-color base coat.
We wrapped up that portion with a discussion of the variety of striping brushes in my kit, followed by a short demo of pinstriping. The entire pinstriping process is too lengthy to record live so we will instead rely on a gallery of step by step still shots for instructional purposes. If you will recall the recorded the painting of the peacock feather by my dear friend Daniela last year.
We wrapped up the content with a final session of our bonus video on the restoration of my first full-to-the-brim Gragg chair from a decade ago that had its arms crushed.
It has certainly come a long way.
I now have to construct the entire contents into chapters, the subjects of which are likely to be:
Harvesting The Wood
2. Preparing The Stock
3. Creating the Patterns
4. Building The Forms
5. Steam Bending The Elements
6. Assembling the Side Structures
7. Fitting the Seat and Crest Rails and Rungs
8. Fitting and Installing the Continuous Slats
9. Fitting and Installing the Seat Slats
10. Sculpting the Chair
11. Painting
12. Pinstriping
13. The Peacock Feather
14. Bonus – Conserving the Damaged Gragg Chair
My goal is to have each of these sections 45-60 minutes long, perhaps with more detail than a casual viewer would like but more akin to what a maker would want.
I am diligently reviewing the raw videos for an hour or two each day and will forward the Cut Sheets to Chris as they emerge from the process so he can begin the editing and assembling right away.
Notwithstanding the harried pace of the summer, videographer Chris Swecker and I were able to finally nail down some dates for collaboration in the video studio, a/k/a the barn attic, to finally wrap up the electron capturing portion of the project.
This next-to-last day of recording was consumed entirely with a discussion of the joinery and assembly strategy for the chair overall, and sculpting the edges and details of the chair which gives it the elegance it possesses.
One more session and then it is all editing, all the time. Which gives me two giant projects to edit and massage.
After almost a year’s interruption Chris and I were able to synchronize our calendars and schedule the final three sessions for getting the raw video shot for the Gragg Chair video. It will probably come as no shock to some of you that the timing of my Gragg Chair Challenge was coincident with this development. I was able to use some of the work during the Challenge for the live filming also. When calculating the hours for the Challenge I had to take into consideration the pace of work on the video versus the pace of work when I am by myself.
In this pre-penultimate session I spent all the time fitting the short seat slats, by far the largest segment for the entire project. It takes me about 90-minutes per slat, or 9-10 hours for the six, I do think that time will drop a bit as I get more familiar with exploiting the fishtail chisel even more aggressively. I’m also thinking about changing to birch for the seat rails; tulip poplar is a bit too weak for all that short grain in between the slat pockets and the necessary caution slows me down quite a bit.
Two more sessions and all that will be left is for me to review every minute of the almost 40 hours of video we will have in the compewder, and instruct Chris on the edits, chyrons, and segmentations.
The distribution plan is evolving but at this point my desire is to have the project divided into 15-20 episodes (the exact segmentation will depend on my review of the raw files), and they would be available to purchasers at a rate of two per week. Still noodling all that stuff.
I was wandering around youtube the other night and stumbled cross this half-hour video we made as a bonus for my PopWood video on Historic Wood Finishing. I vaguely recall making this but did not recall it was now residing on youtube. I’m pretty sure I have not posted this video before, but if I did I’ve forgotten and you get it once again.
Enjoy (and I hope you laugh in all the right places).
It’s been almost thirteen years since the skeleton of the barn was erected, nine years since it was outfitted with the first of more than a dozen workbenches, and over six years since the first blog post. Now safely ensconced in my 65th year, lately I’ve been contemplating the entire enterprise, reflecting on how blessed I have been and continue to be. Whether it is good news or bad news, after serious consideration I have no plans to change the fundamental structure of activity on the homestead for several more years, but at some point life in the mountains will simply become too physically taxing and the barn and cabin will be in my rear-view mirror. Until then, however, it is still full(?) speed ahead with a big smile on my face, albeit not necessarily in the exact same direction nor the exact same speed. I’m working just as hard as I did when I was 30, but the output is demonstrably less. My Mom is 102 and lucid so I’ve got to think about another forty years of engagement and productivity.
Here is a sketch of what future activities might look like. No telling if it is accurate.
Conservation Projects
Early on I maintained a fairly vibrant furniture and decorative arts conservation practice but have no plans to continue much of that except for specific projects and clients. Yes, I will continue to work with the private collection of tortoiseshell boxes that I’ve been working on for more than a decade. Recently I was approached to collaborate on a couple high profile on-site projects and if those move forward, fine. I love it but at this point I’ve got other things I want to do on the priority list. And I want to truly perfect my artificial tortoisehell. And I want to explore new uses of materials in furniture preservation. And invent new materials, or novel uses of existing materials. And, and, and…
Making Furniture
I make no claim as a furniture maker of any note, but I hope to concentrate on making more in the future. I would love to maintain a small output of Gragg chairs every year, and even modify them and take them in directions Samuel Gragg never went. I also have enough vintage mahogany for eight more Daniel Webster Desks, so perhaps there are some clients who might want one. Only time will tell. I’ve always had a hankering to make some furniture in the milieu of Charles Rennie Mackintosh or Alar Aalto, so maybe that becomes part of the equation. And I have these sketches for pieces representing a collision of Roubo and Krenov while they are sitting on the porch of a Japanese temple. And Mrs. Barn has a list of things she would like for the cabin. And exploring parquetry more intensely. And finally get pretty good at woodworking in general. And, and, and…
Metal Work
I’ve always had a interest in metalworking since my boyhood when I would spend time with my Dad in his shed, melting lead weights and doing a little brazing and welding. Many of those skills have grown fallow but I am trying to get them back and take them to new places. My love of tool making has been rearing its lovely head in recent times and I have every intention of bringing that focus closer to the bullseye. And part of that has to include getting my foundry back on-line. And tuning up all my machine tools like my machinists’ lathes and mill. And getting really good at brazing and silver soldering, maybe even welding. And, and, and…
Finishing Adventures
I remain committed to looking both backwards and forwards into the realm of finishing materials, ancient and super modern. I truly believe Mel’s Wax to be a transformative furniture care and preservation product for which I have not yet discovered the key to marketing. But I will keep at it because of my knowledge of its performance and my commitment to Mel’s vision for it. And as for beeswax and shellac wax? Finishing with them may be among the oldest and simplest methods, but they can be extremely difficult and I cannot pretend to have mastered them. And what about my fascination with urushi and its non-allergenic analogs and the beautiful things I want to make from them? And what about the fifty bazillion things I do not know about shellac?And, and and…
Writing
My plate of writing projects is full to overflowing, building on a strong foundation of completed works. Notwithstanding my current struggles with the manuscript for A Period Finisher’s Manual, due entirely to my having too much esoteric material to include in a reasonably consumable book (really, how much solvent thermodynamics does the typical woodworker need to know?), I enjoy every minute I am writing even when it is driving me crazy. I’d better because my collaborator Michele Pagan is one full book ahead of me in the Roubo Series. And there are two or three more volumes after that one. And some day I need to finish the almost-completed manuscript for A Furniture Conservation Primer created with a colleague while at the SI and thus will be necessarily distributed for free via the web site. And what about my treatise on the technology and preservation of ivory and tortoiseshell? And the dozen mystery/thriller novels I have already plotted out? And who knows how many short stories about the life of First Century craftsman Joshua BarJoseph? And, and, and…
Web
My first of almost 1,200 web posts went up six-and-a-half years ago, which I understand in the world of hobbyist blogging, where blogs come and go like the tides, puts me as some sort of Methuselah. But certainly not in the same class as The Accidental Woodworker, who has been blogging daily for even longer IIRC. Ralph, I tip my hat to you, sir.
I once thought the web site/blog would be a useful portal for soliloquies about my projects and things I’ve learned over a long and rewarding career, but now I am not so sure. A while back I decided to make a concerted effort to blog at least five times a week for a year, and I think I came pretty close. Surely this would increase my web traffic! Well, not so much. At the end of this effort my web traffic was 2% lower than when it began. Despite fairly consistent blogging my visitorship has dropped by almost half over the past four-plus years. So I just scratch my head. I’m not whining, but instead recognizing that the flock who is interested in my musings is shrinking, not growing. Oh well. This is not a good or bad thing, it is just a thing, helpful in me making decisions about priorities. I have no plans to really change anything about the blog, we’ll just wait and see where it goes.When I am not somewhere else, with someone else, or doing something else, I will blog.
Recently I was chatting with someone who informed me that web sites and blogs are now passe and the currency du jour is the unholy trio of Instagram, Facebook, and Twitter. Given that and my antipathy towards the latter two it is likely that I will undertake the former at some near date (yes, I know the relationship between Instagram and Stalkerbook) . Something inside me rebels at the notion of validating the post-literate world, however. Still, the economic treatise presented by Larry the Liquidator is not only dramatic but accurate. Even the Professional Refinisher’s Group is moving forward, transitioning from a moderated email forum to a private Facebook Group, which will leave me behind. But they will survive without me and I intend to maintain contact with that circle of fellowship regardless.
Trouble is, I am by temperament a bizarre mélange of buggy whip maker and hardline “emergent order” Hayekian. Hmmm. Not really sure how that works out.
Workshops
Integral to my vision for the barn was to have it be a place of learning. As the facility was coming together, whenever I spoke to any kind of woodworking gathering the verbal response was overwhelmingly enthusiastic. The reality that unfolded was anything but. I now realize that my vision was a faulty one and the enthusiasm was superficial. Quite bluntly, almost no one wants to come to such an isolated location where local amenities are practically nonexistent, to spend a few days engaging in subjects I want to teach. Fair enough, the barn is too remote and my topics are too arcane. Like I said before, this is not a good thing or a bad thing, but just an instructive thing to add to the equation.
As a result and in recognition of reality I plan to deemphasize workshops at the barn, perhaps even eliminating them altogether, notwithstanding that I created dedicated spaces for the undertaking. Should a small group of enthusiasts approach me with the request to teach them, I will do so. That is precisely what a quartet of guys have done for next June. And, I might do an occasional blockbuster-type workshop (a Gragg chair class would be such an example, if that ever occurs; I had thought a ripple molding machine class might be such an event, but with zero response…), or I might travel a bit to teach but otherwise that part of the portfolio is likely to close. Not definitely, but likely.
Videos
Hence my transition to teaching via video. If I cannot get folks to come here perhaps my best strategy is to go to them. I have a multitude of ideas (more than twenty full-length [>30 mins.]video concepts on the list) and a brilliant local collaborator to work with. I am committed to this path to the degree that I have the time, energy, and resources.
Further I have decided that making shorter, self-produced and thus less polished “shop technique videos” might be a useful undertaking to post on donsbarn.com, youtube or Vimeo. I will explore this avenue in the coming weeks and months.
The Homestead
With several buildings, several gardens, and a power system to maintain and improve there is never a shortage of things to do here on the homestead. I want to build/expand more garden capacity for Mrs. Barn to spend time doing the thing she loves best. And fruit and nut orchards. And I want to finish creating a rifle scope for shooters like me who have lost most of the vision in their dominant eye. And another hydro turbine downstream from the current one.
And, and, and that’s all I’ve got to say on the subject.
That is The State of the Barn Address, 2019. To quote one of Mel’s favorite songs, “The future’s so bright I gotta wear shades.” Yes it is. I am living the dream.
The Gragg chair is coming together and the process is being captured by the brilliant videographer Chris Swecker. As a newbie to woodworking he is finding it immensely entertaining to watch a real chair emerging from a standing tree.
Here are a few moments in a recent day of work. It really is looking like the final product will be more than a dozen hours long, as I remain convinced that the viewer would rather have redundancy rather than omissions.
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