Spectacular Failure

Quoting the title of my least favorite song from probably my most favorite current band, I recently had a spectacular failure on something entirely mundane in the shop.

The locus of the action was my Kindle.  I love having a Kindle, the ability to download and have a multitude of audio and textual books in-hand on a wisp of a tool is intoxicating.  Plus, I can make the font size as large as I want, no small feature for someone with my eyesight.  However, the Kindle is not a particularly robust tool and I fractured the screen soon after getting it.  Nevertheless I continued using it without incident for a year until the design flaw in the re-charging port caused the unit to fail entirely and I replaced it.  Mrs. Barn is on her second Kindle for exactly the same reason.

When my new Kindle arrived it was instantly apparent that the geniuses at Amazon recognized the re-charging port problem and upgraded the hardware considerably.  Still, that would not really help me if I abused the unit physically to the point of breaking it.   So, I decided to make a lightweight rigid case to house it.  I had looked at a number of manufactured cases and even bought one but remained unsatisfied, hence my desire to make my own.  I might have used some 5-ply 1/8″ aircraft plywood but unfortunately my inventory of this esoteric and very expensive material was inadequate for the project.

Instead I tried making my own, an undertaking I had engaged in numerous times.  Over the years I have accumulated a sizeable pile of veneer sheets and this was a perfect time to consume a tiny bit of it.

Cutting several pieces from the long veneer sheets, I glued up some 5- and 7-ply panels using some PVA adhesive.

I stacked the wet panels on top of each other with a sheet of food wrap between them, as I done done many times before.  Since I do not have a veneer press I added flat cauls and a couple hundred pounds of firebricks on top and let it sit overnight.

What I found the net morning on disassembling the set-up was not what I wanted, to say the very least.  One of the plywood panels’ faces was perfectly flat, but the other was puckered beyond repair, or at least beyond any repair I wanted to spend my time on.  Besides, I have a lot more veneer to play with.

Indeed, this was a spectacular failure.

Back to the drawing board.  Stay tuned.