Musings

Whipping the Shop Into Shape, Finally!

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Now that the multitudes from Groopstock have departed, I am facing a fortnight of mostly uninterrupted time spent on actually setting up my workshop space.  Between the hustle of moving over the past many months and the frenzied preparations for Groopstock, my shop, not overly organized at any point in time, had devolved into a chaotic storeroom full of boxes and bins of tools from the other house.

Even after the first day of shoveling, the place was still not a furniture-making and restoration shop.  One of the fundamental problems is that the tools cannot be “put away” until there is a place to put them away to.

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One of the first things I did was reorganize and enhance my clamp storage.  They were all a-jumble sorta in the same place, but I still found myself tripping over them at every turn.

Less than an hour’s uninterrupted work and the problem was solved.

July 4

As I reflect on the declaration of an astounding experiment in governance 238 years ago — in my opinion the most elegant and virtuous secular document in human history — I cannot help but also contemplate the end result of the struggles and bloodshed in the following years, and the culmination of the effort in the formation of a new nation almost a decade later.

I am not much of a John Adams fan, but his observations at the birth of the nation in the guise of the US Constitution are indeed sobering.

“Our Constitution was made only for a moral and religious people.  It is wholly inadequate to the government of any other.”

Indeed, he was correct.

Nevertheless, I will once again reread and meditate on the sublime ideals first brought forth on July 4, 1776.  It remains as timely as tomorrow’s headlines, in fact it reads like tomorrow’s headlines, and serves as a guuiding beacon to all who seek the flourishing of humanity.

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IN CONGRESS, July 4, 1776.

The unanimous Declaration of the thirteen united States of America,

When in the Course of human events, it becomes necessary for one people to dissolve the political bands which have connected them with another, and to assume among the powers of the earth, the separate and equal station to which the Laws of Nature and of Nature’s God entitle them, a decent respect to the opinions of mankind requires that they should declare the causes which impel them to the separation.

We hold these truths to be self-evident, that all men are created equal, that they are endowed by their Creator with certain unalienable Rights, that among these are Life, Liberty and the pursuit of Happiness.–That to secure these rights, Governments are instituted among Men, deriving their just powers from the consent of the governed, –That whenever any Form of Government becomes destructive of these ends, it is the Right of the People to alter or to abolish it, and to institute new Government, laying its foundation on such principles and organizing its powers in such form, as to them shall seem most likely to effect their Safety and Happiness. Prudence, indeed, will dictate that Governments long established should not be changed for light and transient causes; and accordingly all experience hath shewn, that mankind are more disposed to suffer, while evils are sufferable, than to right themselves by abolishing the forms to which they are accustomed. But when a long train of abuses and usurpations, pursuing invariably the same Object evinces a design to reduce them under absolute Despotism, it is their right, it is their duty, to throw off such Government, and to provide new Guards for their future security.–Such has been the patient sufferance of these Colonies; and such is now the necessity which constrains them to alter their former Systems of Government. The history of the present King of Great Britain is a history of repeated injuries and usurpations, all having in direct object the establishment of an absolute Tyranny over these States. To prove this, let Facts be submitted to a candid world.

He has refused his Assent to Laws, the most wholesome and necessary for the public good.
He has forbidden his Governors to pass Laws of immediate and pressing importance, unless suspended in their operation till his Assent should be obtained; and when so suspended, he has utterly neglected to attend to them.
He has refused to pass other Laws for the accommodation of large districts of people, unless those people would relinquish the right of Representation in the Legislature, a right inestimable to them and formidable to tyrants only.
He has called together legislative bodies at places unusual, uncomfortable, and distant from the depository of their public Records, for the sole purpose of fatiguing them into compliance with his measures.
He has dissolved Representative Houses repeatedly, for opposing with manly firmness his invasions on the rights of the people.
He has refused for a long time, after such dissolutions, to cause others to be elected; whereby the Legislative powers, incapable of Annihilation, have returned to the People at large for their exercise; the State remaining in the mean time exposed to all the dangers of invasion from without, and convulsions within.
He has endeavoured to prevent the population of these States; for that purpose obstructing the Laws for Naturalization of Foreigners; refusing to pass others to encourage their migrations hither, and raising the conditions of new Appropriations of Lands.
He has obstructed the Administration of Justice, by refusing his Assent to Laws for establishing Judiciary powers.
He has made Judges dependent on his Will alone, for the tenure of their offices, and the amount and payment of their salaries.
He has erected a multitude of New Offices, and sent hither swarms of Officers to harrass our people, and eat out their substance.
He has kept among us, in times of peace, Standing Armies without the Consent of our legislatures.
He has affected to render the Military independent of and superior to the Civil power.
He has combined with others to subject us to a jurisdiction foreign to our constitution, and unacknowledged by our laws; giving his Assent to their Acts of pretended Legislation:
For Quartering large bodies of armed troops among us:
For protecting them, by a mock Trial, from punishment for any Murders which they should commit on the Inhabitants of these States:
For cutting off our Trade with all parts of the world:
For imposing Taxes on us without our Consent:
For depriving us in many cases, of the benefits of Trial by Jury:
For transporting us beyond Seas to be tried for pretended offences
For abolishing the free System of English Laws in a neighbouring Province, establishing therein an Arbitrary government, and enlarging its Boundaries so as to render it at once an example and fit instrument for introducing the same absolute rule into these Colonies:
For taking away our Charters, abolishing our most valuable Laws, and altering fundamentally the Forms of our Governments:
For suspending our own Legislatures, and declaring themselves invested with power to legislate for us in all cases whatsoever.
He has abdicated Government here, by declaring us out of his Protection and waging War against us.
He has plundered our seas, ravaged our Coasts, burnt our towns, and destroyed the lives of our people.
He is at this time transporting large Armies of foreign Mercenaries to compleat the works of death, desolation and tyranny, already begun with circumstances of Cruelty & perfidy scarcely paralleled in the most barbarous ages, and totally unworthy the Head of a civilized nation.
He has constrained our fellow Citizens taken Captive on the high Seas to bear Arms against their Country, to become the executioners of their friends and Brethren, or to fall themselves by their Hands.
He has excited domestic insurrections amongst us, and has endeavoured to bring on the inhabitants of our frontiers, the merciless Indian Savages, whose known rule of warfare, is an undistinguished destruction of all ages, sexes and conditions.

In every stage of these Oppressions We have Petitioned for Redress in the most humble terms: Our repeated Petitions have been answered only by repeated injury. A Prince whose character is thus marked by every act which may define a Tyrant, is unfit to be the ruler of a free people.

Nor have We been wanting in attentions to our Brittish brethren. We have warned them from time to time of attempts by their legislature to extend an unwarrantable jurisdiction over us. We have reminded them of the circumstances of our emigration and settlement here. We have appealed to their native justice and magnanimity, and we have conjured them by the ties of our common kindred to disavow these usurpations, which, would inevitably interrupt our connections and correspondence. They too have been deaf to the voice of justice and of consanguinity. We must, therefore, acquiesce in the necessity, which denounces our Separation, and hold them, as we hold the rest of mankind, Enemies in War, in Peace Friends.

We, therefore, the Representatives of the united States of America, in General Congress, Assembled, appealing to the Supreme Judge of the world for the rectitude of our intentions, do, in the Name, and by Authority of the good People of these Colonies, solemnly publish and declare, That these United Colonies are, and of Right ought to be Free and Independent States; that they are Absolved from all Allegiance to the British Crown, and that all political connection between them and the State of Great Britain, is and ought to be totally dissolved; and that as Free and Independent States, they have full Power to levy War, conclude Peace, contract Alliances, establish Commerce, and to do all other Acts and Things which Independent States may of right do. And for the support of this Declaration, with a firm reliance on the protection of divine Providence, we mutually pledge to each other our Lives, our Fortunes and our sacred Honor.

 

 

Oh-wee-oh, wee-oh-oh

(think the scene from “Wizard of Oz”…)

It’s the first day “after” Groopstock but still the crowds are here.  The impulse for continued fellowship is so strong that we continued through the morning as folks were packing, parting, and moving out.

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While I had so many sturdy bodies at the ready, I asked them to move the mondo SYP hand hewn timber from the first floor (basement) up to the second floor.  Six of the men jumped in to volunteer, and they got the job done in about 45 seconds.  This timber will soon become a 13-foot-long planing beam in the center space of the main floor, and that transformation will provide me with an excuse to blog about planing beams in general and this beam in particular.

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By lunch time we were down to a half-dozen exit stragglers, and by supper only one overnighter was left.

The next phase of the summer would be finally (!) getting my own workshop space in order.  Saturday and Sunday were still decompressing time, but by Monday I was back in the shop all day.  Tales of that start tomorrow.

Stay tuned.

Groopstock Report – Day 3 (the meatfest)

The final day of Groopstock has, in the past at least, been capped off by a gargantuan meatfest for dinner.  We did it again this year, but first the highlights of the day.

photo courtesy of Joshua Klein

photo courtesy of Joshua Klein

Bill Robillard and I built the folding portable workbench in real time to start the day.  I will build another one in a month or so in order to blog in detail, and then compile those blogs into a downloadable PDF.

photo courtesy of Joshua Klein

photo courtesy of Joshua Klein

He then left to present a monumental project of restoring the dais and rostrum for the US House of Representatives.  I was still working downstairs, but I got to hear it at least.

After lunch Dave Reeves, Bill, and I began the ritual of meat grilling.  I grilled up ten racks of ribs while they worked on 85(?) bratwurst, cooking them first in beer and onions before cooking them over real wood charcoal, as I was doing a dozen yards away.  I had heard of Tennis Elbow, but this was the first time I’d ever been afflicted with Barbeque Shoulder.  Flipping those dozens of pounds of meat really got tiring, and I was pretty sore by the time it was all over.

photo courtesy of Joshua Klein

photo courtesy of Joshua Klein

While this was going on in the yard, up the hill at the Barn there were presentations by Jon Szalay on molding and casting (I think they did cast some bronze), Brian Webster on Building a Website, and finally Jim Young and Bruce Hamilton on Pricing and Estimating.

photo courtesy of Joshua Klein

photo courtesy of Joshua Klein

Those who were still mobile and non-catatonic after gorging on meat traipsed back up the the barn for Martin O’Brien’s discussion of historical varnish recipes recorded in the archives of the Museum of Early Southern Decorative Arts, which I still maintain is about as close to perfection as a museum can be.

Following that, a bunch of the crowd wanted to watch the rough cut of my upcoming video Historic Transparent Finishes, but by midnight I pulled the plug and told everybody to go to bed.  They did not necessarily obey, but I was asleep and did not care.

Groopstock Report – Day 1

As the glorious sunrise was fading into broad daylight, the crowd started arriving..  By 9AM we were up in the barn, on the new fourth floor and its wide open meeting space.  And holy cow, what a crowd it was.  At points in the day, counting spouses and others, we had well over fifty folks on hand.

Fred McLean was our Master of Ceremonies for the week, and Groopstock Coordinator and former Refinisher’s Group forum moderator Ben Myre assembled not only an excellent team to work with him on the planning and execution, but put together a pretty boffo schedule of wide-ranging presentations, demonstrations, and fellowship. cIMG_5907

We began with a brief round of introductions around the room, then quickly moved on to the presentation A Meaningful Life: Thoughts on Life, Craft and Brown & Shiny by Dave Reeves (who also served as Food Coordinator for the week, no small task with this herd of carnivores.)  Dave’s talk was universally lauded as a fantastic rumination on the nature of our craft and of life itself.  We were all ready to charge out the door to battle in the aftermath.

photo courtesy of Joshua Klein

photo courtesy of Joshua Klein

Immediately after that my friend Bill Robillard and I presented an introduction to a folding portable workbench he had commissioned me to make for him.  It is a problem I have been working on for many years, having to this point worked my way through three prototype generations.

photo courtesy of Joshua Klein

photo courtesy of Joshua Klein

We discussed his needs and our response to these needs, including my “butterfly” which will be covered in the upcoming issue of Popular Woodworking, in preparation for our hands-on fabrication demo on Day 3.  I will be blogging about this project at length, and posting a finished and detailed PDF for you to download ex poste. cIMG_5931

Right after lunch Sharon Que talked about fitting new replacement parts during restoration using the technique of “chalk fitting” with both a lecture presentation and a detailed and impressive demonstration down on the main floor.  Her skill left us agog, and folks were literally hanging off the balconies.

photo courtesy of Joshua Klein

photo courtesy of Joshua Klein

The middle session of the afternoon was by Jon Szalay, “Jersey Jon” from the “Pickers” television show, introducing a topic near and dear to my heart — Foundry 101.

photo courtesy of Joshua Klein

photo courtesy of Joshua Klein

Jon’s presentation took everyone outside to his setup there, and the interest was sky-high.

The afternoon wrapped up with Brian Webster, addressing the needs and strategies for web based marketing. Unfortunately my host duties took me elsewhere on the homestead for these last two presentations, but the conversations were abuzz during dinner so I know they were great.

photo courtesy of Joshua Klein

photo courtesy of Joshua Klein

After a fabulous dinner catered by the local Botkin sisters, we reconvened up on the fourth floor for my Powerpoint presentation Transition from Handwork to Machine Made Furniture based in research I did quite a while ago. cIMG_5951

As if that wasn’t enough for one day, the evening lecture was followed by a bonfire and a metal casting demonstration.

Over 16 hours after the day started, I barely remembered tumbling into bed.  Those silly folks stayed up gabbing for several more hours.

Final Push for Groopstock

Last weekend was the maelstrom before the cyclone that is Groopstock, a periodic gathering of members from the Professional Refinisher’s Group.  This was the third time we have hosted them at the Barn.  For a month I had been readying the homestead, and now was the time to get as much done as possible.

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Saturday and Sunday were frantic efforts to finish getting the place clean(er), an endeavor that was not entirely successful.  Yes, I got the mountain of planer shavings relocated, and yes I got the meeting spaces more orderly, but I had no time to get my own work space in order and it remained untouched for the week.

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The big accomplishment for the weekend was to build a pair of nine-foot-tall screen doors for the main entrance to the barn, with 1/4″ hardware cloth on the outside and standard window screen on the inside.  Thanks to my friend David Blanchard’s mortiser it was a snap.

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My long time friend and colleague Bruce Hamilton helped get the solid doors moved to the inside of the jamb and swinging in, while the screen doors went where the solid doors were.  I have wanted to do this for six years, and now they are done!  It provided for excellent ventilation while keeping out the birds I had been shooing out on an hourly basis.

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As folks arrived I had little tasks for them, helping with the cleaning and some final floor work and railings for the fourth floor meeting room.

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By dinner time they had arrived.  By the dozens.

Tomorrow, the report from Day 1.

Studying Studley’s Tools

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One of the frustrating things about my documentation of Studley’s tools, but still useful in projecting future observations, is the ambiguity about how his tool collection was assembled, and in many cases modified or fabricated.  My notes on the subject during the examinations are not glib — they are in fact quite thorough — but neither are they as complete as possible.  Or to paraphrase another project, my written and photographic notes, while extensive,  are not “as perfectly as possible.”  In fact there is no doubt that much about the tools and the man that is un-knowable at this point in time.

These lacunae come into clear focus as I continue writing the manuscript for VIRTUOSO: The Henry O. Studley Tool Cabinet and Workbench.  “Yes,” I mutter to myself, “I can see that this was modified, you dope.”  My conversations with myself are at best self deprecating.   More usually they are caustic and cruel.

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The really good news is that I am compiling an extensive and detailed list of “things to check out” during the final visit, and I have have grafted on a few extra days to work alone, with just a bright light and a microscope to examine everything at a new scale, with new questions.

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I will spend a lot of time looking microscopic details of things like the moldings along the handle of the mallet along with any further fabrication details (cast? machine from solid stock? brazed from plate stock?), the domed coin-knurled knobs that are everywhere…

While I won’t be able to provide a microscope for you to observe the cabinet or tools in the May 2015 exhibit, I hope to squeeze every bit of information I can out of the collection for you to enjoy along with me.

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For  information about the once-in-a-lifetime three-day-only exhibit of the Studley ensemble, you can find out more here.

Sister Act

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In addition to beefy workbenches, I like robust floors.  Floors that “wiggle when you walk” irritate me even if I know they are not unsafe.  I like stout floors so much that the main span of the main floor of the barn is constructed with 12″ joists 12″ o.c. with 3/4″ CDX plywood topped with 5/4″ SYP flooring.  No motion there.

But the floors for the third floor balconies were a little different story.  Those joists were recycled tulip poplar timbers at 24″ o.c. with a double layer of 5/4″ SYP flooring.  Given the non-standard nature of the poplar beams, including the fact that some were a little compromised, there was a fair bit of bounce to some of them.  Again not unsafe, but bouncy.  And irritating.

To compensate for that, given the impending arrival of four dozen folks, about a dozen of whom would be sleeping there, I decided to add some additional strength to selected joists by sistering in some stock.  For the most part I used clear-ish 2x4s that I planed down to 5/4; using them full thickness made it look like I was grafting on bratwurst to the timbers, and thinner was a nicer proportion.

So, I spent parts of two days running them through my trusty DeWalt planer, resulting in a mountainous pile of shavings.  Following that I put a little Roman ogee on the edge, just because I could.

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I had already impregnated all the tulip poplar with borate preservative (more about that next week when I blog about the Refinisher’s Group proceedings), so attaching the sisters took some noodling.  I could not apply the PVA adhesive to both gluing surfaces since the borate would immediately gel the PVA, so I applied and extra heaping helping of PVA to the new stock, then screwed it is place with 3″ decking screws after crowning the joist a bit with a bottle jack.

The bounce, she is gone.

Whirlwind

The vortex that may or may not be appearing in national weather maps just could be the whirlwind emanating from the homestead over the past fortnight and into next week.  It all revolves around the task of getting ready for the upcoming gathering of the Professional Refinishers web forum of which I have been a member for many years.

The set-up I normally have for working on and in the barn might be just fine when I am there alone, but it is definitely not fine when fifty people descend on us for a week in paradise.  You have no idea how large a four story barn is until you have to get it clean, organized, and safe for such a crowd.  That’s pretty much what I have been doing from breakfast until dark every day, and after that comes Mssrs. Roubo and Studley.

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Today was especially busy as I first was wrapping up the cleaning/moving of a huge pile of planer shavings (more about that tomorrow) when I heard a horn honking down in the driveway.  It was the delivery of the two portable facilities, an absolute necessity given that the burden of fifty people would far surpass the capacity of our infrastructure.  The fellow who delivered them was an absolute gem, as common sense as could ever hope to find.

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He should be President, but the people would never stand for it.  It is clear to me that they prefer grifters and poseurs, or when all the cards are played rightly or wrongly, a grifter who is a poseur.

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While the delivery man was up in the barn with me, the the pickup truck bearing the freshly repaired lawn tractor arrived, so now at least we do not have to push a mower around the place.

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No sooner did that conclude than the two fellows from the phone cooperative arrived to install the wifi extender, to provide for wireless service up in the barn 350 feet from the cabin.  They did, and it does.  The transmitter unit itself is an unobtrusive box with an integral broadcast antenna, sitting just above the front porch and aimed up at the barn.

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And to conclude the day, the mason dropped by to scope out the final session in restoring the root cellar for the granary, which he will commence tomorrow and finish Saturday, just in time for me to reinstall the vintage chestnut siding just before the arrival of the hordes.

Back to rasslin’ with the string trimmer, knocking down some man-sized weeds.

An Impressive Studley Interpretation (and I am searching for the maker)

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I am at a point in writing the manuscript for VIRTUOSO: The Tool Cabinet and Workbench of Henry O. Studley where I am crafting a section on the woodworking lore and influence of Studley in popular (woodworking) culture, including folks who have interpreted the cabinet and its contents.

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Some time ago I came across this superb effort by Jeff Scott of Alabama.  We corresponded once about two years ago, but he seems to have fallen off the map since.  I have tried several times to contact him recently to no avail.  If you know Jeff, please ask him to contact me or send me the contact info for me to interview him, and perhaps even visit and photograph his tool set and cabinet.

I found these pictures on the web somewhere, so they are the best I can do for know.

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The web site for the upcoming May 2015 exhibit of Studley’s ensemble is here, with tickets available here  This is the very first time the cabinet and tools will be on exhibit along with the amazing workbench.